Case study

Fast Track Gas to Power Project 40MMSCFD into 165MW in 7 Months

Largest flare-gas-to-power project in the Middle East to date, completed in seven months during COVID-19 lockdown, located in the Diyala Governorate.

Power generated & CO2 saved
165MW
power plant
840Tonnes
co2 saving per day

Full Turnkey Solution

  • Concept development & negotiations with stakeholders

  • Drafting of novel & unprecedented Gas processing & Power rental contract

  • FEED, Project planning, door to door logistics, Importation and customs clearance

  • Life support & security

  • Civil, mechanical, electrical & instrumentation works

  • Raw associated gas pipeline

  • Gas process & power generation & transmission equipment supply

  • Local utility grid upgrade

  • Installation & commissioning of entire plant

  • Operation & maintenance of processing facility and power plant

Multi Stakeholder
Management

Ability to develop and deliver complex solutions across multi-stakeholder driven projects. Experienced in leading tri-party negotiations with the gas owner and utility operator, bringing extensive relationships with government departments and organizations to successfully implement multi-stakeholder contracts.

Heavy Lifting & Transport

  • Shipping (air & sea)

  • Land freight

  • Customs & duty handling

  • Specialist lifting and transport equipment

  • Land route planning and preparedness

  • 1,200 container loads from 6 continents shipped to site during COVID 19 and suez canal crisis

Manpower & Technical Resources

We employ and rely on local skilled and technical manpower resources from the communities where we work

Life Support & Security

  • Own design, supply & operation of modular temporary site camps

  • Including catering, laundry, medical and full 24/7 life support

  • Design & supply of systems, security access, guard towers

  • In house security contractor management

  • B6 vehicle support

QHSE & Project Management

  • ISO 9001, ISO 14001, ISO 45001 certified

  • Veteran project managers implementing multiple, complex, in-country projects

Installation of Gas Infrastructure

  • Supply of API standard pipe material

  • Installed 7km of 16” pipeline (fast track)

  • Supply and installation of gas processing and conditioning equipment

  • Complete testing and certification of gas plant

  • Supply and installation of fuel lines to all generator packages

Gas Generators

  • 180 MWe installed

  • 1,250 kVA modular units x 200

  • LV and transformer network

  • Testing and commissioning power plant

Gas Treatment Unit

  • Slug catcher

  • Heat exchangers

  • Cold 3 phase separator

  • 2 phase separator

  • Dehydration

  • Pressure reduction

  • Superheater

  • Gas metering

  • Full gas distribution

Condensate
loading

  • Enable tanker removal of liquid Natural Gas Liquids

Substations

  • Step up transformers 11kV - 132 kV

Transmission Infrastructure

Complete survey of local transmission grid consisting of:

  • 40km of 132kV and 33kV overhead transmission lines

  • 112 transmission towers

  • 2 substations

Raw Gas Pipelines

  • New 6km raw gas pipeline from central oil production facility to power plant

New Transmission Lines - 7km

9 kV of new 33 kV overhead transmission lines

Modernize Existing
Transmission Lines

Providing conductor to upgrade existing 33km of 132 kV transmission lines

  • Total 198km of lines (for 6 conductors)

  • Existing tower integrity testing

  • Conductor upgrade from single circuit Lark to double circuit Teal (90 towers)

Interconnecting Switchyard

132 KV – 33 KV coupled with interconnecting transformers and EHV switching.

  • Supply and installation of 5 GSUs (Transformers)

  • 50 mVA

  • Supply and installation of 132 kV EHV turning towers

  • Compliant with local utility provider